Roll Forming Solutions

Custom-designed tooling with guaranteed performance
or a full refund.

Full-Service Roll Forming
and Expertise

Our comprehensive roll forming services and training courses can be customized to meet your complex needs. When that isn’t enough, we offer hands-on training at your facility, right on your equipment.
Roll Form Tooling

Our engineers use advanced simulation software to evaluate forming progression and tooling design to provide the best solution at the best cost.

Design Analysis

We use our custom software to explore design and materials before manufacturing begins – a key step in meeting delivery requirements and first-time performance.

Tooling Setup Package

Our tooling setup package includes standard operating procedures, detailed tooling drawings and the roll tryout record to get your mill up and running quickly.

Technical Support

Our engineers offer one-on-one consultations, as well as hands-on education and training to enhance your process, equipment and productivity.

Our Guarantee

We guarantee that your tooling meets your timeline and performance targets. If you’re not 100% satisfied, you’ll receive a free replacement or a complete refund.

In the Words of Our Customers

I have worked with Chicago Roll for over twenty-five years, improving tooling designs for our various mills and handling roll regrinds. The service has always been outstanding, and they are a great source to reach out to for problem-solving. I highly recommend them for your tooling needs, big or small. The turnaround time is exceptional if your rolling schedule is tight. They have a history of going above and beyond to ensure they keep their customers’ mills running when issues arise.

Scott Tichler, TMK Ipsco

We have broken all of the records for the company in the last six months, running over 20,000 metric tons of products each month... We owe much of the success to Chicago Roll for the support and delivery, when we needed it the most. We also appreciate the engineering team who continues to improve on designs specific to our needs.

Pritesh Prajapati, Welspun Pipes

When it comes to quality, Chicago Roll has set the standard. The result of their expertise has saved us a tremendous amount of money in material and roll repairs. They have exceeded our expectations and helped us produce a better product more economically.

John Fowler, Copperweld

We needed a large prototype built and were told by others that industry standards for turnaround would be 8-10 weeks. Chicago Roll stepped up and completed the job in one week! I don't know anyone else who could have done that. The whole process has been flawless, from the initial quote stage through tool tryout. You've simplified my life!

Jeff DeWitt

I was having issues with my 1.750” and my 1.250” tube sizes with the breathing of the tube. I was getting as much as .015 variance in size. I decided to contact Chicago Roll to see if they could fix the problem. I visited their facility, and they found a workable solution. After redesigning and regrinding the rolls, they were able to get it down to .005. We are now running a great quality tube! I just want to say, “Great job,” to all involved.

Miguel Madrigal, Epix Tube

“These tools are working great!! Thank you for the proper attention to detail on this difficult part. We have not had to adjust the straightener since we started running yesterday. It’s a very consistent section and runs even faster than we did before. This will be a great relationship going forward.”

Kevin Poulsen, Premier Products of Racine, Inc.

Let’s Roll

Contact us today for a quote or to answer your technical questions.